Our equipment
Decarbonization | Bio-based products
General description of pilot workshop, biomass conditioning and biorefinery
Innofibre’s biomass conditioning and biorefinery pilot plant allows the realization of various projects thanks to its versatile and mobile state-of-the-art equipment. The sequence of treatments can be modulated according to specific needs, from the separation of residual materials of forest, agricultural, marine, industrial
Hammermil
Characteristics
- Milling and attrition of forest, residual or inorganic fillers according to different sieving grids
Particularities
- Hammer grinding at 3,600 RPM
- Sieving screens from 20 mm to 2 mm
- 55 HP motor and integrated cyclone
Uses
- The Hammermill type hammer mill allows the fractionation of different bio-based or inorganic materials in order to obtain a more uniform particle size at the end of the process. The fan and cyclone separates fines and dust to collect the right material at the bottom of the cyclone.
Technical specs
- Manufacturier : Radviliskis
- Type: Hammer Mill 55
- Engine: 55 HP
- Diameter of the sieves: 72 cm
- Throughput: ±500 kg/hour (depending on the material
Rodrigue Hammer Mill
Characteristics
- Fractionation of forest, residual or inorganic fillers according to different sieving grids
Particularities
- Hammer grinding at 1,800 RPM
- Sieving grids from 20 mm to 6 mm
- 125 HP motor and integrated cyclone
Uses
- The Rodrigue hammer mill makes it possible to split different bio-based or inorganic materials in order to obtain a more uniform particle size at the end of the process. The fan and cyclone separates fines and dust to collect the right material at the bottom of the cyclone.
Technical specs
- Manufacturer: Rodrique
- Type: Hammer Mill LV 410 -30
- Engine: 125 HP
- Diameter of the sieves: 75 cm
- Throughput: ± 1 ton/hour (depending on the material)
Weima Pusher Slow Mill
Characteristics
- Material Splitting According to Different Sieving Grids
Particularities
- Slow grinding at approx. 100 RPM
- Sieving grids from 20 mm to 6 mm
- 10 HP motor and integrated pusher
Uses
- The slow mill is useful for splitting different bio-based or inorganic materials to achieve a more uniform particle size at the end of the process. The pusher avoids bridging the material to ensure constant flow rates of around 300 kg/hour.
Technical specs
- Manufacturier : Weima
- Type: Pusher Slow Crusher WL6S 30
- Engine: 10 HP
- Sieve diameter:Available grids: 19 mm; 6 mm
Crusher – crumbler
Characteristics
- Attrition of particles into homogeneous fines
Particularities
- 2 independent entrances with different teeth (straight and angular)
- Precise adjustment of the tooth rollers
- Attrition from coarse to ultra fine (± 1000 um)
Uses
- Attrition de granules en particules fines sans générer de poussière importante
- Réduction des grains en farine
Technical specs
- Manufacturier : Millpro
- Type: Low Dust Crumble
- Engine: 11 HP
- Flow rate: ± 100 kg/hour
Trommel-type rotary screener
Characteristics
- Three-section, variable-angle screening and separation unit
Particularities
- 3 Programmable heating elements
- Temperature control up to 1000 °C
- Gas capture and analysis capability
Uses
- Separation of heterogeneous materials through three separate screens continuously. The material is transported by a feed auger to the sieving surface where a high-speed rotor forces the particles of the desired particle size through three grids.
Technical specs
- Manufacturier :LMM
- Type: TR60 lump breaker
- Throughput: ± 100 kg (depending on grain size)
- Sieve diameter: 46 cm
Horizontal Tube Pyrolysis Furnace
Characteristics
- Heating unit with oxygen control
Particularities
- 3 Programmable heating elements
- Temperature control up to 1000 °C
- Gas capture and analysis capability
Uses
- The pyrolysis furnace can heat all carbon-based materials (wood, plastics) in the absence of oxygen in order to thermally decompose the material and improve certain properties
Technical specs
- Manufacturier : Lindberg blue
- Type: Horizontal Tube Furnace
- Temperature: adjustable between 25 – 1000°C
- Length:132 cm
- Width: 56 cm
- Height: 66 cm
- Steel tube: 180 cm x 10 cm diameter
Belt dryer
Characteristics
- Natural Gas Belt Dryer
Particularities
- Two drying compartments with variable temperature up to 150 °C
Uses
- The biomass dryer is used with any type of biomass that requires thermal conditioning
Technical specs
- Manufacturier : Airex industries
- Type: Belt dryer
- Speed: Speed adjustable between 0.1 to 1.75 RPM
- Specifications: Two Maxon Ovenpack 425 fireheads with a capacity of 2.5 MMBTU natural gas
- Temperature: Adjustable temperature range between 55°C and 150°C
- Power Fan: 15000 CFM
- Exhaust fan: 6500 CFM
- Throughput: 1 Ton per hour to dry an input with 35% to 10% moisture content
Extrusion unit
Characteristics
- Extrusion unit for biochar and biomass mixtures
Particularities
- Single screw extruder with possibilities of biomass mixes
- Options for different output dies and various bulk densities
- Variable rotational speed from 0 to 50 rpm
- Feeding into the extruder in continuous mode
Uses
- Production of block shapes biochar or densified biomasses
Technical specs
- Maximum outlet diameter of 4 inches
- Quantity of inputs to be densified by extrusion up to 300 kg/hr
Rotary kiln system for pyrolysis and activation
Particularities
3 separate heating zones operating at up to 1000 oC
Flowrate of inert gases and oxidant from 0 to 30 ml/minute
Rotating speed from 0 to 20 rpm
Quantity of input to be pyrolysed or activated up to 10 kg per cycle
Uses
Production of activated carbon
Thermoconversion of biosourced materials by pyrolysis
Technical specs
Volume of the high thermal resistance rotating cylinder of 130 L
Diameter of the rotating cylinder of 32 cm and a length of 160 cm
Briquetting presses
Characteristics
Industrial briquetting presses
Particularities
- Robust model suitable for several types of biomass
- System including a large hopper allowing a large load of material
Uses
The briquetting system is designed to produce energy logs or to densify biomasses to optimize their transport.
Technical specs
Manufacturer | Weima |
Model | TH 814 |
Production rate | 180 kg/h |
Briquette diameter | 80 mm |
Brick length | Variable from 50 to 80 mm |
Engine power | 11 kW |
Algafuel TM – Pilot Tank
Characteristics
- Deep circular tank
- Designed for growing in mixotrophic mode
- Cultivation in phototrophic mode also possible
Particularities
- Mechanical stirring system with rotor and moto-reduction
- Aeration / CO2 injection system with tubular diffusers
- Temperature control system
- pH/ORP/temperature probes
- Data acquisition and transfer console
Uses
Production of algal biomass on a pilot scale for the validation of applications
Technical specs
Manufacturer | Algalab |
Model | Algafuel 3300 |
Diameter | 3.3 m |
Height | 1.5 m |
Volume | 10m3 |
Sequoia boiler with emission sampling platform
Characteristics
- Manual biomass feeding and ash removal
- Flue gas sampling platform
Particularities
- Different types of heating unit are available: water plate, dragons…
- System for recording operating conditions
Uses
Study and evaluation of the combustion of different types of residual biomass
Technical specs
Manufacturer | Séquoia Industrie |
Model: | GE 60 SP Standard |
Cooling liquid | Water (830L) |
Combustion blower | 2 (primary and secondary) |
Pressure | Atmospheric |
Capacity | 750 000 Btu |
Pyrolyser
Characteristics
- Cyclonic bed reactor
Particularities
- Direct heating of the biomass
- Once the pilot unit is preheated, the process produces its own energy.
- The pyrolysis gases are recycled and burned in the combustion chamber.
- System for recording operating conditions
Uses
- Production of biochar in various grades
Technical specs
Manufacturer | Airex Energie |
Model | Carbon FX |
Capacity | 125 kg/h |
Maximum operating temperature | 480°C |
Harvesting system for microalgae cultivated in pilot tank
Characteristics
- System with a sedimentation tank for biomass pre-concentration and a circular vibrating separator for the separation of solids and liquids
Particularities
- 1 m³ settling tank feeding the circular vibrating separator by gravity
- The circular vibrating separator is a sieving device that vibrates around its center of gravity.
- The use of flocculants may be necessary depending on the strain harvested
Uses
Harvesting of the algal biomass cultivated in the pilot basin.
Technical specs
Manufacturer | Sweco |
Model | Vibro-Energy Separator |
Sieve | 400 meshes per inch Thread diameter 25 µm Pores 37 µm |
Harvesting capacity | Between 500L and 1 000L/h |
Carbonization system
Characteristics
- Carbonization system made up of four retort furnaces
Particularities
- Each retort can be controlled separately
- Indirect biomass heating
- One the pilot unit has been preheated, the process generates its own energy
- Pyrolysis gases are recycled and burned in the post-combustion chamber
Uses
Production of biochar in various grades
Technical specs
Technology | Retort furnace |
Combustion chamber | 1 combustion chamber:
|
Furnaces and tanks | 4 cylindrical furnaces :
|
Capacity per tank |
|
Granulating machine
Characteristics
- Industrial granulating machine
Particularities
- Wide choice of granulation dies (diameter, compaction ratio)
- Possibility of injecting binder material at a controlled flow rate and pressure
- Complete assembly including hammermill, cooling column and bagging silo
- Complete stainless-steel kit for food production
Uses
The granulation system is designed to produce energy pellets, animal feed and biofertilizers.
Technical specs
Manufacturer | Radviliskis machine factory |
Model | OGM-1.5A |
Technology | Spinning ring |
Production pace | Variable from 800 kg/h to 1500 kg/h |
Granulation die | Several available compression ratios and granulation diameters |
Hot Press
Characteristics
- Hydraulic heating press custom made by Ovotech
Particularities
- Adjustment of time, temperature and pressing height
- Thermocouple sensors to control pressing temperature
- Possibility to heat the two trays at different temperatures
- Adjustable closing and degassing times
Uses
The hydraulic press is used in the development of agglomerates based on biomass residues.
Technical specs
Manufacturer | Dominion Hydraulic Press / Ovotech |
Pressure | 110 tonnes |
Preform size | 500 x 500 mm |
Temperature | Variable, up to 235 ˚C |
Pressurized reactors
Characteristics
- 740L reactors with horizontal agitation
Particularities
- Heating by steam injection
Uses
- Pretreatment
- Reactive fractionation
- Extraction
Technical specs
Manufacturer | Valmet |
Volume | 0.74 m3 |
Heating mode | Direct steam injection |
Maximum pressure | 800 kPag |
Maximum temperature | 175°C |
Consistency | 15-40% |
Motor | 3.7 kW |
Agitator speed | 4 rpm |
Pressurized reactors 250L
Characteristics
- Manufacturer: Solinox
- Model: 250L
Particularities
- Pressurized reactor for biomass processing
- Explosion-proof reactor class 1 division 2 for use with flammable products
Uses
- Biomass pretreatment
- Reaction on biomass
Technical specs
Volume | 250 |
Max temperature | 175 °C |
Max pressure | 2500 kPa |
Heating type | Steam |
Cooling | Water |
Electrical classification | Class 1 division 2 |
Gas sampling system
Characteristics
- EPA-compliant sampling system
Particularities
- Isokinetic sampling for particles, metals, and semi-volatile organic compounds
- Sampling of SO2, NOx and formaldehyde
Uses
- Sampling of air emissions from stationary sources
Technical specs
Manufacturer | APEX INSTRUMENTS |
Model | SK-M5DP, SK-606 et CK-7A9 |
Equipment and accessories | Sampling console, external pump, 2 heated boxes, 2 3-foot probes, liner kits and glass and stainless-steel nozzle |
Adhesive blender
Characteristics
- Vaporization of PF/ UF/ pMDI/ Tannins, etc. binding material, at a viscosity of up to 1000 Cp
Particularities
- Adjustable spraying pressure
- Variable angle rotative blades
- Mounted on a skid
Uses
The adhesive blender is used to create matrix/reinforcement formulations for use in hot pressing and pellet production.
Technical specs
Manufacturer | IMAL |
Model | LGB-300 |
Capacity | 300 dm3 |
Motor | 1.1 kW |
number of nozzles | 4 |
Atmospheric reactor
Characteristics
- 150L reactor with agitation
Particularities
- Indirect steam heating
Uses
- Pretreatment
- Reactive fractionation
- Extraction
Technical specs
Manufacturer | Lee |
Volume | 0.15 m3 |
Heating mode | Indirect steam |
Enveloppe calorifugée | 178°C à 860 kPag |
Consistency | 15-40% |
Motor | 0.75 kW |
Agitator speed | 38-190 rpm |
Twin-screw extruder
Characteristics
- Manufacturer: Entek
- Model: E-max 27 mm
Particularities
- Extruder specially designed for the thermo-chemical treatment of biomass and fiber / plastic composites
Uses
- Extrusion of fibre/plastique composites
- Biomass pretreatment
- Reaction on biomass
Technical specs
Screw—diameter | 27 mm |
Screw—length | 1296 mm |
Length/diameter ratio | 48 |
Maximum temperature | 246 °C |
Motor | 30 kW |
Solid feeder | 1 |
Liquid feeders | 2 |
Slow Mill
Characteristics
- Mechanical prefractionation of biomass
Particularities
- Tolerance to foreign bodies and the presence of minerals
- Mounted on a mobile platform
Uses
Slow milling is used to standardize the size of the residues in order to optimize their separation, drying and processing.
Technical specs
Manufacturer | Weima |
Model | WLK-4 |
Number / Type of hammers | 14 / concave hammers |
Rotation speed | 100 rpm |
Available grates | 12 mm, 30 mm, 60 mm |
Hammer Mill
Characteristics
- Hammer mill
- Different sizes of milling grates
Particularities
- 13,000 cfm centrifugal fan at the outlet
- Choice of cutting geometry (knife vs. hammer)
- Unit installed on a skid
Uses
Adapted to forest and urban biomass residues
Technical specs
Manufacturer | Rodrigue-Métal |
Model | LV 410-30 |
Rotation speed | Drum rotation speed of 1800 RPM |
Fractionation configuration | 30 hammers / swivel knives |
Output | Grinding output of 12 TMV/hour |
Vibrating sifter
Characteristics
- Configuration with 2 screening decks (16’ x 4’) and 3 output particle size gauges
Particularities
- Several choices of screens (perforated fabric, woven screen, or Flex-Mat)
- S, T or D mesh design
- Mobile structure on caterpillar treads
Uses
- Ideal for high-precision sifting
- Suitable for multi-material flows composed of wood, plastics, minerals, and others
Technical specs
Manufacturer | KPI-JCI |
Model | FT5162i |
Configuration | 2 screening decks (16’ x 4’)
3 grain sizes at the output |
Screens | Choice of mesh design (D, T, S) |
Minimum grain size | Anti-clogging screening from ¼“ |
Optical sorter
Characteristics
- High-power, high-resolution binary and ternary separation
Particularities
- Near infrared (NIR) and colour (VIS) sensors
-
Possible detection of ferrous and non-ferrous metals by controlled induction (IND)
- High power and high-resolution separation (HP/ HR)
- Possibility of ternary sorting
- Mounted on a skid
- In October 2024, Innofibre acquired a new electronic and software platform, FLOW & CNS+ (Central Nervous System), which includes the latest algorithms and technological advancements. The new platform offers a wide wavelength range, the addition of the “Profile Detection” module, the “Top Speed” option, and the integration of the “Vision” color detector. These features will significantly enhance optical sorting operations (detection of black compounds and modification of air jet flows during the process).
Uses
Versatile equipment adapted to municipal, industrial, commercial and construction residues.
Technical specs
Manufacturer | Pellenc ST |
Model | Mistral + DVI 1600 mm |
Spectrum | Visible (VIS) and near-infrared (NIR) spectrum |
Output | Hourly separation rate of up to 15 TMV/hour |
Minimum detection dimension | ½“ |
Densimetric separation
Characteristics
- Air-knife separation with adjustable power
Particularities
- Separation curtain adjustable in both axes (x-y)
- Adjustable air-knife power
- Mounted on a skid
Uses
- The equipment can be used to separate materials according to their specific weight.
- Ideal for the pre-treatment of biomass and municipal residues
Technical specs
Manufacturer | Groupe Mayrand |
Model | 1600 mm |
Speed | Acceleration conveyor with variable speed |
Curtain | Separation curtain position adjustable in both axes |